Resources/Artwork & files
Reference · Artwork & files

How to prepare your
your artwork files.

10 min read·Adobe Illustrator·PDF export
i
Before you start

Read this once before opening Illustrator — it'll save you a round of softproofing later. Already prepping a file? Jump to the final checklist. If anything's unclear, email us the file before uploading and we'll have a look.

Reference · 10 min

How to prepare your your artwork files.

Illustrator·9 sections
i
Before you start

Read this once before opening Illustrator — it'll save you a round of softproofing later. Already prepping a file? Jump to the final checklist. If anything's unclear, email us the file before uploading and we'll have a look.

01Document setup: bleed and safety zone

Getting your document dimensions right from the start is the single most important step. Every label file needs two things beyond the label size itself.

3mm bleedyour label1.5mm safety
Bleed (3mm outside)
Background colour and non-critical elements extend into here. This area gets cut off — it just ensures no white edge if cutting is slightly off.
Cut line
The actual edge of your label — what the die cuts to.
Safety zone (1.5mm inside)
Keep all important elements — text, logos, key graphics — outside this zone. Anything inside it risks being cut.

02File layers

Your file must be set up with these named layers. Layers that don't apply (e.g. Foil if your label has no foiling) can be omitted — but the names and order of the layers you do use must be exact.

1
Diecut
The cutting line of the label. Only needed for custom shapes — for rectangular labels, crop marks are enough.
Optional
2
Varnish
Elements that should receive 3D varnish. Only if your label has 3D varnishing.
Optional
3
Foil
Elements that should receive hot or digital foiling.
Optional
4
White
Transparent or metallic areas — uses the HPI-White spot colour.
Optional
5
Artwork
Your main label design.
Required

03Colours

We print in CMYK only. All colours in your file must be in CMYK colour mode — no RGB, no lab colours.

  • In Illustrator: File → Document Color Mode → CMYK Color
  • Convert any Pantone colours to CMYK for predictable results. If left as Pantone, they'll be auto-converted using the Pantone “C” palette.
  • Black text and small elements must be K100 only — not rich black (C60 M40 Y40 K100). Rich black on small type causes registration issues and looks muddy.

K100 vs rich black, side by side

Both look black on screen — but they print very differently:

Brewed in Vilnius
— small body text · K100
K100 (pure black)
Use for type
Brewed in Vilnius
— small body text · rich black
Rich black (CMYK 60/40/40/100)
Large fills only
Heads up
RGB files get rejected during our pre-press check or converted automatically to CMYK. Converting from RGB to CMYK can shift colours noticeably — always work in CMYK from the start, or check carefully after conversion.

04Images and resolution

Any pixel-based images (photos, textures, raster graphics) embedded in your file must be at 300 dpi at print size.

  • Lower resolution prints blurry — we'll flag it in the softproof but cannot fix it.
  • Higher than 300dpi is fine but doesn't improve print quality. Just bigger file size.
  • Images must be embedded, not linked. Check via the Links panel — any warnings mean it isn't properly embedded.
  • All embedded images must also be in CMYK colour mode.

05Transparent and metallic elements

Transparent labels (PP Clear)

On a clear label, anything without a white underprint will be transparent. To make elements opaque, copy them to the White layer and colour them with the HPI-White spot colour (C30 M0 Y0 K0). The white layer tells our press which areas to print white ink beneath the artwork.

Metallic effects (PP Silver)

PP Silver has a metallic base. Areas you want to keep metallic should be cut from the Artwork layer and pasted into the White layer — the absence of white ink reveals the metallic base. Lighter colours show more sheen; darker colours mask it. Pure black has no metallic effect.

Gold-on-silver shortcut
For a gold foil look on PP Silver, colour the White layer elements C0 M20 Y60 K0. Adjust to taste, and always check the softproof before approving.

06Fonts and minimum line weights

To avoid unreadable text or lines that disappear in print, stay above these minimums:

Element
Minimum
Notes
Body text
8 pt
6pt is technically printable but legibility suffers, especially in reverse.
Reverse text (white on dark)
9 pt
Reverse type needs to be slightly larger to stay readable.
Line weight
0.5 pt (0.18mm)
Thinner lines may print broken or disappear entirely.

All text must be converted to outlines before exporting. This prevents font substitution if we don't have your font installed. In Illustrator: select all text → Type → Create Outlines (Shift+Ctrl+O).

Important
Once outlined, text can't be edited. Keep a separate editable copy of your file before outlining, in case you spot a typo later.

07Barcodes and QR codes

Test that all barcodes and QR codes scan reliably before creating your final print file. For best results:

  • Black barcode on white background — highest contrast, most reliable scanning.
  • Use vector barcodes where possible so they scale without quality loss.
  • 300dpi raster barcodes also work if vector isn't available.
  • Leave a quiet zone (white margin) of at least 4× the narrowest bar width on either side.

08Exporting your PDF

When your artwork is complete: File → Save As → Adobe PDF. Use these settings:

Setting
Value
Adobe PDF Preset
Illustrator Default
Compatibility
Acrobat 5 (PDF 1.4)
Colour images
300 ppi · JPEG · Maximum
Greyscale images
300 ppi · JPEG · Maximum
Output colour
CMYK · Don’t convert
Bleed
3mm all sides
Crop marks
Off (we add ours)

09Final checklist

Run through this before uploading. Tap to mark each one off — it's just a visual aid, nothing's saved.

You're ready
Upload through the portal. We'll send a digital softproof within 1 working day. If anything needs fixing, we'll flag exactly what — no guesswork.
Resources/Artwork & files
Reference · Artwork & files

How to prepare your
your artwork files.

10 min read·Adobe Illustrator·PDF export
i
Before you start

Read this once before opening Illustrator — it'll save you a round of softproofing later. Already prepping a file? Jump to the final checklist. If anything's unclear, email us the file before uploading and we'll have a look.

Reference · 10 min

How to prepare your your artwork files.

Illustrator·9 sections
i
Before you start

Read this once before opening Illustrator — it'll save you a round of softproofing later. Already prepping a file? Jump to the final checklist. If anything's unclear, email us the file before uploading and we'll have a look.

01Document setup: bleed and safety zone

Getting your document dimensions right from the start is the single most important step. Every label file needs two things beyond the label size itself.

3mm bleedyour label1.5mm safety
Bleed (3mm outside)
Background colour and non-critical elements extend into here. This area gets cut off — it just ensures no white edge if cutting is slightly off.
Cut line
The actual edge of your label — what the die cuts to.
Safety zone (1.5mm inside)
Keep all important elements — text, logos, key graphics — outside this zone. Anything inside it risks being cut.

02File layers

Your file must be set up with these named layers. Layers that don't apply (e.g. Foil if your label has no foiling) can be omitted — but the names and order of the layers you do use must be exact.

1
Diecut
The cutting line of the label. Only needed for custom shapes — for rectangular labels, crop marks are enough.
Optional
2
Varnish
Elements that should receive 3D varnish. Only if your label has 3D varnishing.
Optional
3
Foil
Elements that should receive hot or digital foiling.
Optional
4
White
Transparent or metallic areas — uses the HPI-White spot colour.
Optional
5
Artwork
Your main label design.
Required

03Colours

We print in CMYK only. All colours in your file must be in CMYK colour mode — no RGB, no lab colours.

  • In Illustrator: File → Document Color Mode → CMYK Color
  • Convert any Pantone colours to CMYK for predictable results. If left as Pantone, they'll be auto-converted using the Pantone “C” palette.
  • Black text and small elements must be K100 only — not rich black (C60 M40 Y40 K100). Rich black on small type causes registration issues and looks muddy.

K100 vs rich black, side by side

Both look black on screen — but they print very differently:

Brewed in Vilnius
— small body text · K100
K100 (pure black)
Use for type
Brewed in Vilnius
— small body text · rich black
Rich black (CMYK 60/40/40/100)
Large fills only
Heads up
RGB files get rejected during our pre-press check or converted automatically to CMYK. Converting from RGB to CMYK can shift colours noticeably — always work in CMYK from the start, or check carefully after conversion.

04Images and resolution

Any pixel-based images (photos, textures, raster graphics) embedded in your file must be at 300 dpi at print size.

  • Lower resolution prints blurry — we'll flag it in the softproof but cannot fix it.
  • Higher than 300dpi is fine but doesn't improve print quality. Just bigger file size.
  • Images must be embedded, not linked. Check via the Links panel — any warnings mean it isn't properly embedded.
  • All embedded images must also be in CMYK colour mode.

05Transparent and metallic elements

Transparent labels (PP Clear)

On a clear label, anything without a white underprint will be transparent. To make elements opaque, copy them to the White layer and colour them with the HPI-White spot colour (C30 M0 Y0 K0). The white layer tells our press which areas to print white ink beneath the artwork.

Metallic effects (PP Silver)

PP Silver has a metallic base. Areas you want to keep metallic should be cut from the Artwork layer and pasted into the White layer — the absence of white ink reveals the metallic base. Lighter colours show more sheen; darker colours mask it. Pure black has no metallic effect.

Gold-on-silver shortcut
For a gold foil look on PP Silver, colour the White layer elements C0 M20 Y60 K0. Adjust to taste, and always check the softproof before approving.

06Fonts and minimum line weights

To avoid unreadable text or lines that disappear in print, stay above these minimums:

Element
Minimum
Notes
Body text
8 pt
6pt is technically printable but legibility suffers, especially in reverse.
Reverse text (white on dark)
9 pt
Reverse type needs to be slightly larger to stay readable.
Line weight
0.5 pt (0.18mm)
Thinner lines may print broken or disappear entirely.

All text must be converted to outlines before exporting. This prevents font substitution if we don't have your font installed. In Illustrator: select all text → Type → Create Outlines (Shift+Ctrl+O).

Important
Once outlined, text can't be edited. Keep a separate editable copy of your file before outlining, in case you spot a typo later.

07Barcodes and QR codes

Test that all barcodes and QR codes scan reliably before creating your final print file. For best results:

  • Black barcode on white background — highest contrast, most reliable scanning.
  • Use vector barcodes where possible so they scale without quality loss.
  • 300dpi raster barcodes also work if vector isn't available.
  • Leave a quiet zone (white margin) of at least 4× the narrowest bar width on either side.

08Exporting your PDF

When your artwork is complete: File → Save As → Adobe PDF. Use these settings:

Setting
Value
Adobe PDF Preset
Illustrator Default
Compatibility
Acrobat 5 (PDF 1.4)
Colour images
300 ppi · JPEG · Maximum
Greyscale images
300 ppi · JPEG · Maximum
Output colour
CMYK · Don’t convert
Bleed
3mm all sides
Crop marks
Off (we add ours)

09Final checklist

Run through this before uploading. Tap to mark each one off — it's just a visual aid, nothing's saved.

You're ready
Upload through the portal. We'll send a digital softproof within 1 working day. If anything needs fixing, we'll flag exactly what — no guesswork.

Take it with you, offline.

The full guide as a PDF — same content, ready to print or share with your designer.

PDFFull guide

Need a file checked?

Send it over before uploading. We'll flag anything that needs fixing — no obligation.

Email us your file